Dashboard
✦ AI Executive Summary
Click "AI Summary" to generate an AI-powered executive summary of top failure modes, highest RPN items, and priority actions.
RPN Risk Distribution
CR Distribution (S × O)
Top 10 Equipment / Systems by RPN
Top 10 Equipment / Systems by CR (S × O)
RPN Before vs. After Recommendations
Worksheet RPN Matrix (S × O — failure mode #s)
Each cell shows FM #s at that S/O position. Colour = S×O risk zone.
Project Information
Scope & Objectives
Reference Documents
Sign-Off
| # | Name | Role | Signature / Initials | Date |
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FMEA Team Members
| # | Name | Role | Affiliation | Expertise |
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Severity (S) Level Table
Maps failure effect severity to FMEA Severity scores (1–10). Higher scores = more severe consequences.
| Score (S) | Severity Level | Description | Typical Consequences | Action Required |
|---|
8–10 High severity (Critical/Catastrophic)
6–7 Significant
4–5 Moderate
2–3 Low
1 Negligible
Occurrence (O) / Probability Level Table
Maps failure occurrence frequency to FMEA Occurrence scores (1–10). Higher scores = more frequent failures.
| Score (O) | Frequency Description | Occurrence Rate | Approx. Freq. (per year) | Typical Examples | Action Required |
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Detection (D) Level Table
Maps detection capability to FMEA Detection scores (1–10). Higher scores = harder to detect. Lower scores = better detection.
| Score (D) | Detection Level | Description | Typical Detection Method | Action Required |
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RPN & Criticality (CR) Risk Priority Summary
RPN = S × O × D (Range: 1–1,000) | CR = S × O (Range: 1–100) | Use RPN for overall priority ranking. Use CR (S×O) to identify high-frequency high-consequence failures regardless of detection capability.
| Risk Category | RPN Range | S Range | O Range | D Range | Priority | Recommended Action | When to Escalate via CR |
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S × O Risk Matrix (Severity × Occurrence)
S × O score = Severity (1–10) × Occurrence (1–10). Range: 1–100. Use to identify high-priority failure modes before considering detection capability.
72–100 IMMEDIATE — Stop work / redesign
42–71 URGENT — Action within 7 days
20–41 HIGH — Action within 30 days
8–19 MODERATE — Schedule in maintenance
3–7 LOW — Monitor and document
1–2 NEGLIGIBLE — No action required
FMEA Worksheet
📑 FMEA Scoring Reference — S / O / D Tables (click to expand)
Action Register
| # | System / Component | Failure Mode | S | O | D | RPN | CR | Risk | Recommended Action | Owner | Due Date | Status | Res. RPN | Res. Risk |
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